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+41 61 638 18 50
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Due to the continuous development of our machines and knowledge, we are in a position to offer various standard products and parts in special design, especially for the FIBRILLATING INDUSTRY.
A high quality standard and lifetime is requested of the fibrillating tools. Pins have proved to be ideal for the process of slicing films. With innovation and reliability, we gained the confidence of the leading machine and extrusion line manufacturers, both using our products for their individual applications.
For special applications we have developed fibrillating bars with a pin density of 100 pins /cm. This is a new record!
These bars are mostly used in PTFE fibrillation or for other demanding applications
During the past few months we have developed a system where we can precisely monitor the fibrillation process while it is running at full speed (200 m/min).
This new tool offers two opportunities:
1. Monitoring the wear-off of the fibrillation bars without stopping the line
You can simply use the system at the time you decide is best for monitoring the process. You can then compare it to new conditions and decide about replacement of the fibrillating bars.
2. Investigation and optimisation of the process
With the new High-Speed Camera we can monitor the fibrillation process while running the line taking a high-speed movie. The analysis of the videos provides valuable information for process optimisation and better quality and lifetime of the fibrillation tools.
For fibrillation of elastic and multi-oriented materials, as well as recycled films – which can hardly be fibrillated under normal conditions-, we have developed special flat pin fibrillating bars called “Shark”.
These bars can be used with the Burckhardt system on a grooved roller. The new bars have different pins which allow fibrillation of materials which have previously not been able to be fibrillated such as PE or elastic PP.
All existing Burckhardt fibrillating rollers can be equipped with Shark bars.
This innovation is protected by international patents.
Most leading machine manufacturers are building our patented Fibrillating Rollers with exchangeable needle bars into the fibrillator of their tape units.
Optimal flexibility of the Burckhardt Fibrillating Rollers is granted, needle bars can be exchanged directly on the unit (without dismounting the roller).
(Patents) offer unprecedented possibilities to meet the requirements of the product
(spare parts for the rollers) allow numerous technical possibilities:
In addition to the fibrillating rollers Syst. Burckhardt we also supply:
The development of new applications and materials increases the demand for fibrillating rollers. Together with customers, we analyse the various parameters of a new application in order to match your requirements and the materials to be processed. Consequently the productivity, the quality of the tape and the life time of the needle bars are increased.
Fibrillated tapes are used in many products and applications, e.g.:
Fibrillated films and tapes have many advantages
